Our Capabilities

PROJECT MANAGEMENT CAPABILITY

When IL takes up a project, it is not just the schemes and systems of the instrumentation, but the rendering of all updated technology, innovative thinking and professional experience.  Beginning from system design they go on to final commissioning and customer training. This is often done by using Critical Path Analysis techniques, PERT/cost network and similar systems.  The project team is responsible for all commercial and technical aspects, backed by all the company’s resources and facilities.

SYSTEM DESIGN & SYSTEM INTEGRATION

IL is in the field of C&I for over thirty years and has absorbed technologies of various generations of Instruments. IL has also dealt with products of various reputed Manufacturers of Instruments & DDC systems. IL has thus developed capability of working as system integrator. IL has expertise available for system design by selection of hardware & software and integration of multiple subsystems of different origin. This expertise of IL of system integration is of great advantage for customers who do have preferences for different makes of instruments.

MANUFACTURING

We manufacture a range of over 600 product variations at the Kota and Palakkad Plants. Our manufacturing plants are accredited with ISO 9001:2008 series certification.

Accuracy and reliability being the aim, the manufacturing facilities include modern assembly shops, Modern PCB center equipped with state of the art facilities like wave soldering machine, Surface mounting technology (SMT) machine etc, comprehensive machine shops equipped with CNC machines, plastic molding, die-casting, Electro-plating and special facilities of panel manufacture at Kota.

A modern flow laboratory to conduct seat leakage tests, latest facilities for stage-by-stage testing and calibration, and to check operation of products under simulated conditions, is available.

QUALITY ASSURANCE

The quality policy of Instrumentation Limited Kota is:

OUR QUALITY POLICY IS TO ENSURE SATISFACTION TO CUSTOMERS BY PROVIDING 
PRODUCTS AND SERVICES OF NATIONAL / INTERNATIONAL QUALITY STANDARDS.

WE MANUFACTURE AND PROVIDE SERVICES IN THE FIELD OF TELECOM EXCHANGES, 
RAILWAY SIGNALLING RELAYS, SOLAR DUSK DAWN SYSTEM, STATIC ENERGY METER,  
 UNINTERRUPTED POWER SUPPLY SYSTEM, SWITCH BOARD CABINET & POWER PANELS.

WE CARRY OUT CONTINUAL IMPROVEMENT IN ALL PROCESSES OF QMS, PRODUCTS 
AND SERVICES BY INVOLVING PEOPLE AND DEVELOPING SKILLS OF EMPLOYEES.

IL is ISO 9001-2008 series certified organization for its products i.e. Telecommunication digital switching system based on C-DOT technology, Railway Signaling Relay, Uninterrupted Power Supply Systems and Control valves by Internationally acclaimed certifying agencies IQRS and Den Norkse Veritas (DNV)

It is only through unsurpassed quality that IL has reached and maintained the top position. The final product undergoes a series of rigorous tests. To begin with all materials, parts and components are checked. Then sub-assemblies built from these parts are tested before final assembly, and each and every completed instrument is rigorously checked out to achieve high standards of calibration and performance. And to top it all, the Quality Assurance Laboratory conducts an independent check before dispatch to customers.

And that’s not all.  IL goes still further tracing and monitoring any defect occurring in the field.  Correcting the faults, thus finding ways and means to bring in improvements.

Test and Measurement Facilities

Calibration and Testing laboratories of IL are having Testing & Measurement equipment’s traceable to NPL/ERTL. This facility is offered to our ancillaries and other users on chargeable basis.

We have facilities for Linear measurement Least-Count up to 1 Micron, Angular measurement Least-Count up to 30 Seconds and Spring rate 1 gm to 100 Kg by our precision machines.

We are having facility for Chemical Analysis of ferrous & non-ferrous metals. Physical Testing of Metals, Rubber, PVC by our precision on testing machines.

Third party inspection

IL has well-qualified and experienced officials performing the quality assurance functions.  IL offers the services for third party inspection to interested customers.

INFORMATION TECHNOLOGY

In the present business scenario extensive and appropriate use of Information technology gives the competitive edge to any organization by improving the Productivity, Accuracy and Speed. IL has well equipped Information technology center giving complete back up to Commercial/production related functions. IT center having all kinds of in-house facility provide full support for complex and dynamic business environment.

IT center caters to the information needs of the entire Kota complex by using customized Enterprise Resource Package (ERP), specially designed to serve wide arrays of applications which are broadly classified in the following segments
  1. Customer Order Processing (COP)

  2. Production Planning & Control (PPC)

  3. Procurement (P)

  4. Inventory Control & Costing System (IC&CS)

  5. Financial Accounting System (FAS)

  6. Payroll System (PS)

  7. Human resource Management Module (HRM)

These Sub-Modules are totally integrated with each other and are using latest state-of-the- art RDBMS based on Client server technology.

IT Centre is fully capable of ensuring quality and timely services to our valued customers.

INSTALLATION & COMMISSIONING

IL can undertake the installation & commissioning of diverse industries such as power plants, steel plants, sugar and cement plants, chemicals, fertilizers, pharmaceuticals and Petro chemicals.

The Engineering and Planning Department prepares pre-contract plans and hook up drawings as per the project requirement.  Special emphasis is laid on our facilities of Contract Management, Labour Planning, Inspection and Procurement of all materials together with the provision of plant workshop/store facilities and site office accommodation, tools and test equipment and allied services.  IL can give you the entire project complete and ready with economy and speed.

AFTER-SALE SERVICE & MAINTENANCE CONTRACTS

IL’s responsibility does not end with the making of supreme quality products.  Smooth running of instruments are ensured by IL’s factory-trained service engineers, strategically located all over.  Delhi, Madras, Bombay and Calcutta offices have their own service departments headed by a service engineer, also supported by the central service department at the headquarter.

IL undertakes maintenance and services contracts for power plants, steel plants and other process industries for C&I systems/equipment including well-planned preventive maintenance, annual running maintenance, periodic maintenance and major modifications and/or improvements.  IL also undertakes setting up of Test Laboratory for C&I equipment with advanced microprocessor-based PC-compatible test instruments for process industries.

CUSTOMER TRAINING

IL believes that for high performance and accuracy of its instrumentation, instrument engineers at customer’s end need instructions in the correct method of dealing with routine checks and repairs, for which the need may arise from time to time.  For this purpose, IL’s Customer Training Courses designed to meet the needs of Mechanics, Supervisors and Engineers, are available.

RESEARCH & DEVELOPMENT

IL successfully continues to come up with design solution that meets tomorrow’s needs today.  The self-contained R&D center of IL is recognized by DS&T for carrying out applied research and development activities, in the field of process control instruments, for building indigenous technical base and allied equipment.

A Fluid Control Research Laboratory at Palghat with UNDP aid and Fiber optics project at Kota with DOE & UNDP aid are another steps by IL towards strengthening of R&D base.  IL’s efforts for import substitution have been recognized at the National level too.  Resistance Temperature Detector (RTD), High Temperature Solenoid Valve for critical applications and optical line terminal equipment (OLTE) are the results of these efforts.

DOCUMENTATION

IL lays great emphasis on documentation from start to finish.  Whether you want general, technical-detailing, product-range-application or specification, literature for planning, or training and instruction manuals on individual instruments and completed schemes, you will find IL’s Documentation Center meeting all your needs. Drop in a line starting your requirements and relax. We’ll do the rest.